sr timing figures advice

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skylinegtrhr
 

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Re: sr timing figures advice

Post by skylinegtrhr »

Today we did one SR20det swap in AE86
gt28RS A/R64 nismo 555 Z32 AFM tubular manifold and FMIC but we did have some problem with OEM downpipe and no oil cooler so car did start overheating (and only one fan from AE 86 :) ) and we didn't make complete mapping
but we did safe fuel map (10,9 AFR @ WOT) and put pete base ign map and car made 301 hp on wheels at 1 bar on 95 ron at 6300rpm without any knock or problem so map is great for start as some were asking is it to aggressive ...
PL
 

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Re: sr timing figures advice

Post by PL »

The VE's are quite rare here, so I have no tuning experience with them. I've only ever seen one SR16VE and an SR20VE. Because they're rather rare they tend to be expensive. And most guys just grab a DE and slap a small turbo on it instead.

I can tell you one thing though - the VE IGN maps would bare no resemblance to the turbo IGN maps!

PL
blu3man
 

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Re: sr timing figures advice

Post by blu3man »

skylinegtrhr wrote:Today we did one SR20det swap in AE86
gt28RS A/R64 nismo 555 Z32 AFM tubular manifold and FMIC but we did have some problem with OEM downpipe and no oil cooler so car did start overheating (and only one fan from AE 86 :) ) and we didn't make complete mapping
but we did safe fuel map (10,9 AFR @ WOT) and put pete base ign map and car made 301 hp on wheels at 1 bar on 95 ron at 6300rpm without any knock or problem so map is great for start as some were asking is it to aggressive ...

Im using a modified version of petes map now lol. Moved a bit of the timing around as t25s spool alot quicker then t28s. But i am having no knock and its alot more responsive now. Once I get the AFRs right Ill touch the timing again.
PL
 

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Re: sr timing figures advice

Post by PL »

I pretty much use that as my standard SR20 turbo IGN map these days. That one has been whittled down over years of tuning. Mostly around 15psi boost. And mostly on smaller turbos (T25, T28, GT2871R, etc). This is only for DET's. Getting power from DE's is completely different and I consider it a black art, practiced by mysterious beings who tend to be into self abuse and can find great satisfaction in 5kw power gains. ;)

OK, I had some spare time this arvo, and people seem to be needing some direction in this area, so this has become a bit of a "War and Peace" of SR20 IGN timing. Grab a coffee and read on if you're up for a bit of waffle PL style...

SR20DET IGN timing.

1) Load Scales. You've got to get your load scales right for the combination of hardware you're using. This means injector size and AFM size - which both affect your K constant. Once you've got K approx right you need to adjust your load scales so that at max boost the last load column is just being used. If the figures in your load scales are too high then you'll find that you'll be using values towards the centre of the map instead of those out towards the right side. Meaning IGN timing figures higher than you want = detonation.

If your load scale values are too low then it'll bang straight over to the last load column even before full boost is reached. Usually resulting in timing which is too retarded at lower boost levels. It'll work (and I've seen many tunes like this) but it's a long way from optimal. It's typically what happens if somebody cranks boost up and doesn't adjust the load scales.

2) SR turbos typically have a somewhat unusual timing curve in that you need to remove a lot of timing in the midrange to avoid detonation (I find I'm usually using 11 to 13 degrees here at 15psi). I can only assume that this is because they tend to generate a lot of midrange torque and reach max VE quite early. Once revs start to rise the VE drops off and you can start to feed timing in again. They love timing at high revs. It can really wake them up if you can avoid detonation. Typical values are 18 to 22 degrees at 15psi.

3) Boost transition area. This can make a big difference to driveability and it's something that can only be done on the actual car cos it varies greatly, depending mainly on turbo size. Little 'uns boost up early, so you gotta be quick to pull timing out as they boost up. It's the big 'uns that really benefit from more timing here. Crank in the timing as boost is ramping up and it can really help liven them up. The standard technique is to have the "trail" function on in NIStune. Then do some runs and let it paint which cells are being accessed. Then go to town in these cells in the timing map.

4) Fuel economy. Adding timing in the low load areas and tweaking your AFR's will help here. And often improve part throttle response. But don't go too crazy or your SR will get all nasty and jerky. And I don't mean beef. ;)

5) Unhappy engines. Sometimes you'll get an engine that just won't take timing. This will mean that power is down. And it's usually due to something like a restrictive exhaust/intercooler messing things up. And/or small turbo.

6) Happy engines. Other times you can add a bit more timing. This usually happens when somebody has paid attention to detail and fitted a quality intercooler with good plumbing and a decent dump pipe with free flowing exhaust. And/or big turbo. As soon as you can add more timing the power will come. As an example I did Matt's R34 (sure - it's not an SR but the same rules apply) and it made 220rwkw on 11 to 12psi. That was just a baseline run without even touching the ECU tune. Then I did my brother's R34. Even after 2 hours hard tuning on the dyno it struggled to make 200rwkw. The difference was that Matt's car was fitted with quality name-brand components - ARC front-mount and a full NISMO exhaust and dump. My brother's car had a cheapy eBay front-mount, factory cast dump pipe and an unknown 3" exhaust that was on the car when he bought it.

7) AFR's. If you add more fuel then you can usually add more timing. But it's a real trade-off as to where to aim. You'll get more power with more timing (to a point of course) but running richer mixtures will usually make less power. So you gain with one and lose with the other. There are various schools of thought here but I personally aim for around 12:1 on lower boost cars and richen things a bit to 11.6 - 11.8 once we turn things up a bit. Ideally you'd monitor EGT's to work out best mixtures and then tune IGN timing to suit I guess. One of my friends had his CA18 tuned by asking the tuner to "crank in IGN until it detonates and then put it out with fuel". I'll never know if this was a good technique (or what figures they ran) but the car went exceptionally well.

8) Fuels. We pretty much tune for 98 RON fuel here. So all timing figures I've referred to are for this fuel. If you can get better fuel then go for it. You'll be able to add timing and get more power. If your fuel quality is poor then I'm afraid you'll need to back things off...

9) Ethanol based fuels. My favourite thing. Once you go here then all bets are off. E10 will let you add quite a bit more timing and the power curve will simply march upwards. And E85 is the madman. I've found that anything with ethanol in it will help you to fill in that classic SR20 midrange hole in the timing map. And up top you can run the extra timing that the SR craves - keeping power coming way past their typical 6500 roll-off point. Actual values vary hugely though, so I'm not even gonna mention any figures. E85 is quite spooky - you can keep adding timing without hearing any detonation. So you need to watch the torque curve and simply stop adding timing when torque stops increasing.

10) Safety factor. Remember that just cos it was a nice cool day when you tuned your engine, it may not always be like that. Here in Australia we get down to less than 10 degrees C daytime temps in winter and above 40 degrees in summer. If you tune to the edge in the middle of winter then you'll become good mates with the engine builder come summer. Forget the big number at the top of the dyno sheet and remove a couple degrees - no matter how many times your SR asks you to leave it in there.

These are just things I've learned. I'm not a professional tuner and I wouldn't wanna be - although I probably tune one car every week or two. I feel for the guys who do this every day. But as a hobby/obsession it suits me just fine. And I've been lucky enough to hang with some very smart people who live to tune - and have given me direction when needed. Simon at Morpowa, Trent at Status Tuning and Skyline Stu - thanks guys.

Enjoy your SR tuning - I do! :)
Pete L

PS: If anybody dissagrees with any of my waffle above then I'd like to hear from you. Nothing like some healthy discussion to get the brain thinking.
blu3man
 

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Re: sr timing figures advice

Post by blu3man »

I enjoyed your post!!! (bookmarked it even)

I found the trail function after a few days of using nistune and has been a real help in tuning.

You say 11.6-11.8 afr on full boost?

At the moment my afrs are (although my fuel map still is not perfect):
14.7 low revs/no boost
12.4-12.8 during buildup
10.7-10.5 full boost (only 9 psi though)

My Map (based of your map) is what im running.
Sr20DET T25 9psi. Stock injectors and afm

Image
TM_S13
 

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Re: sr timing figures advice

Post by TM_S13 »

at full boost it's too rich... in my opinion of course.
have you tried to turn the boost up and see how it behaves ?
blu3man
 

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Re: sr timing figures advice

Post by blu3man »

I have not turned up the boost yet. I'm not running expensive aftermarket cooling gear (bigger intercooler but thats it) and the car is mainly a track car so i don't want to boost it too much. (also im just running one of those bleed things, if you go crazy turning boost up on those things they spike).

I did a quick run tonight and was trying to play around with a different fuel map but it sucked hardcore I kept running pretty lean and detonating.

Im now trying yet another map based on an example of PLs but adapted to a T25 based off my logs. Hopefully this will bring full boost afrs into the early 11s. Ill test it out tomorrow.

People vary what they say about full boost afrs.... I would like to hear some opinions on AFRs at 9psi for a S13 SR (car in previous post, along with timing).
TM_S13
 

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Re: sr timing figures advice

Post by TM_S13 »

not 100% sure about this, but on turbo cars, most tend to tune for like 11.5~12 AFR regardless of what boost you run.
and I think something like this is on the manual, but, IIRC you begin tuning for a specific lower boost and get good and stable AFRs then you up the boost, see how it goes and adjust where necessary...
of course, having a bleed valve ain't a good idea for higher boost as you said.

I might be wrong though :roll:

as for timing... just as fuelling, what works super good on a car/engine, might not be that good for another... hence the reason of the map Pete posted being a base map he tends to use, based on the experience he had before.

anyway, I'm still investigating all this and doing things carefully and slowly so I don't mess things up :lol: and it's always good to have this forum to discuss these things.
PL
 

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Re: sr timing figures advice

Post by PL »

The tricky part I've found is to get the timing values optimised for all boost levels. I usually get it onto full boost as quickly (and carefully...) as possible, adjust the load scale so it's accessing the last column, then work back by turning boost down so you access the lower load columns. Otherwise you put all that effort into your low boost AFR's/IGN maps only to find that when you turn the boost up you run off the end or don't ever get to the last column. Then you gotta adjust your load scales and all your good work at the lower boost level gets messed up.

A problem I find is that often you'll change the boost by 2 or 3 psi and the trace won't vary much. The amount of timing you can run at 12psi compared to 15psi is quite different, so getting the gradient on the IGN map correct can take some effort. Many people take shortcuts here by getting timing right at full boost and then pretty much filling in the 4 or 5 lower load columns by hand. I'm guilty of this. But then you should test your figures by running the engine at all the lower boost levels back to your minimum boost.

At 9psi you should be able to run a lot timing. At a rough estimation I suspect you could go to figures more like 15 degrees (or more) in the midrange, and 25 degrees up top. This is actually quite a good way to tune - particularly with small turbos. Most guys just go for max boost straight away. But keeping boost down and seeing how much power you can get from carefully adding timing can make for a very nice engine because you don't have to deal with the big torque peak when boost suddenly comes up - and your turbo isn't heating the intake air so much. I saw a car come in from Japan tuned like this once. I couldn't believe how well it went considering it was running std boost. It really was very lively. Then I checked the ECU and it had been tuned - with huge IGN timing figures being used.

PL
blu3man
 

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Re: sr timing figures advice

Post by blu3man »

I mainly want a safe-ish car that wont splode thus am only running 9 psi and want to keep it that way.

The only issue im having at the moment is some bad performance when downshifting from high revs 3rd into 2ng gear, however my fuel table is still a mess, I played with it last night and am going to try run and optimise today.

You rekon 15 degrees midrange and 25 up top?

Hmm... Thats alot of timing when Ill be hitting those figures for a good 10 minutes at an event.

Thanks for the tip about the load scale. Im yet to see a trace hit the far right column, I have seen it hit the second and third last though so I might just leave it there incase its ever used.
PL
 

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Re: sr timing figures advice

Post by PL »

All these figures I'm talking are just average figures. "Actual results may vary" as they say. You need to determine your final timing by finding the knock threshold and then staying away from it.

On the upside, I find detonation is much easier to hear at lower boost levels. So it shouldn't be too hard.

Another thing to keep in mind is that retarded timing figures might stop detonation, but they will increase combustion temperatures. So you don't want that on the track either!

You really need to do some experimenting and work out exactly where your timing needs to be. The bottom line is always "give the engine what it wants".

It also pays to pull the plugs after you've been on the track and see if you can spot any signs of detonation.

PL
blu3man
 

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Re: sr timing figures advice

Post by blu3man »

So far im hearing no detonation apart from the times where i have really stuffed up my fuel table. (kind of like a ta, ta.... ta .... ta ta.... ta sound right?)

This is my fuel table which for more or less seems to give correct AFRs. Tested in 1st, 2nd, 3rd and half of 4th gear. I think Ill try throw in some more timing later on today.

Ill upload my bin. Its for S13 sr20det blacktop. Im hearing no knock or det. I need to get something useful today as Im heading out to EC tomorrow.
Attachments
testbetav2.bin
(32 KiB) Downloaded 279 times
PL
 

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Re: sr timing figures advice

Post by PL »

Wow, that's a serious pile of fuel going in up top! Remind me again what setup you have? Std AFM and injectors?

Usually the top of the fuel maps gets chopped down cos they run soooo rich at high load. Although if you're only running 9psi then I guess you may not need to do that.

At 9psi I would have thought it'd be pretty hard to make it detonate unless it's leaning right out.

Can you post a log of a full load run? Pref with AFR's...

PL
blu3man
 

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Re: sr timing figures advice

Post by blu3man »

Ill post a few logs now:

Most of them are just me driving up 2nd and 3rd gear.

Im running standard injectors and afm.

I accidentally set a whole lot of values heals lean last night and it started detonating.

My Wideband does not log to nistune unfortunately.

However I know what you mean, however when I cut down fuel up top i end up running mid to low 12s afrs in that region.

Here are 2 logs.

1 is a 2nd gear pull.
The other is some logs of me doing a run doing some 2nd and 3rd gear runs. And later on some 4th gears.
Attachments
testrun.csv
(233.64 KiB) Downloaded 275 times
2nd-gear.csv
(6.41 KiB) Downloaded 211 times
blu3man
 

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Re: sr timing figures advice

Post by blu3man »

Ahh I see what im doing wrong. My load scalers are wrong, so im never hitting those cells...

I have changed those scalers and also threw in some extra timing, corrected top end fuel map. New bin and logs inc.

EDIT: That work SOO much better. I just ran a log previous and now through dataloglab and am seeing serious increases in power. Will post up soon.

EDIT2: My power band seems to have been delayed though and shortened.
Attachments
NIStune_2010-05-09_1456_16.csv
3rd gear pull
(32.68 KiB) Downloaded 259 times
mybin.bin
(32 KiB) Downloaded 220 times
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